Automatic Wire Flattening Machine

Our automatic wire flattening machine adopts high-hardness alloy wheels and precision drive system. It supports 0.4-2mm wire processing with adjustable speed, delivering uniform flat wire. Perfect for staple, nail and various fastener production lines.

Description

High-precision automatic wire flattening machine for staple, nail and fastener production. Featuring alloy wheels and dual speed control, it delivers uniform flat wire for industrial use.

Automatic Wire Flattening Machine

High-precision wire flattener for staple, nail, and fastener production

Automatic Wire Flattening Machine Overview

Built with high-hardness alloy wheels for precise flattening accuracy, this machine ensures uniform rewinding via a high-precision cycloidal system. It supports both electromagnetic and variable frequency speed control for stable, durable operation in continuous production environments.

Configuration Parameters

This industrial equipment is built with high-hardness alloy wheels for reliable flattening accuracy, featuring a precision cycloidal drive to ensure consistent, uniform rewinding. The entire system supports both electromagnetic and variable frequency speed control for flexible, stable operation.

 

Item Specification
Motor Power 4KW (Double Pressed) / 3KW (Single Flattening)
Speed Range 10-350 m/min
Wire Flattening Range 0.4 – 2mm
Machine Weight 500 KG
Dimensions (L×W×H) 2500 × 1100 × 1800 mm

Flattening Range Reference

Wire Flattening Range for Staple and Nail Types

Compatible with F/T brad pins, U nails, J nails, and various staple types. The table shows wire stock diameter, flat thickness, and common specifications for fastener production.

Wire Flattener Main Unit

Key Components & Advantages

Wire Flattener Components: Wire Cage, Column, Spool
Wire Flattener Control and Guide Components

1. Wire Cage & Column

Organizes galvanized wire coils, guides straightening, and feeds material smoothly into the flattening unit.

2. Spool & Cable Arranger

Ensures uniform rewinding with adjustable speed control, eliminating tangles and improving production consistency.

3. Detection & Guide System

Monitors wire feed status and stabilizes material path to prevent vibration and misalignment during operation.

Flattened Wire Samples and Factory Production

Produces flat wire (0.05mm-5mm thickness, 0.2mm-50mm width) with consistent dimensions, ideal for staple, nail, and fastener manufacturing.

Production Flow & Applications

Wire Flattener Production Flow for Staple and Nail Lines
Wire Flattener Industrial Applications
Wire Flattener Consumer Applications

  • Staple production (4J, NK, carton, office staples)
  • Brad pin and fastener manufacturing
  • Joinery and furniture packaging production
  • Fence and construction fastener processing
  • Sofa and fabric stitching applications

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